Custom Prototyping and Machining for Aerospace Industry
We offer custom prototyping and machining of parts for the aerospace industry. Our on-demand services facilitate faster production and lead time while reducing risks.
- Engineering support
- High-quality products
- On-demand production
Our Aerospace Manufacturing Capabilities
As a manufacturer, we offer professional aerospace manufacturing services for all stages of the production cycle. Our manufacturing capabilities cover the required steps from prototyping to high-quality products.
Precision CNC Machining
At XinCheng, we use fast and precise high-quality multi-axis CNC machines to manufacture your aerospace parts.
Sheet Metal Fabrication
Sheet metal fabrication involves different techniques like folding, welding, bending, and stamping to fabricate aerospace metal parts.
Injection Molding
Injection molding in the aviation industry allows the manufacture of identical airspace parts in large volumes with cost-effectiveness.
3D Printing
3D printing offers flexibility for complex aerospace prototype testing. You can test your aerospace projects at any time to ensure success.
Why Choose XinCheng Machining for Aerospace Prototyping and Manufacturing?
XinCheng specializes in high-quality aerospace part prototyping and production regardless of project complexity. We produce your aerospace parts using advanced technology while following your specifications.
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Tight Part TolerancesAt XinCheng, we implement tight tolerances on product parts, whether plastic or metal. We can also machine aerospace parts using your specifications with tolerances up to +/-0.01mm.
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Strong Manufacturing CapabilitiesWith an ISO certification, we use advanced manufacturing technology that guarantees part precision and accuracy. Our machining capabilities ensure parts produced have the right specification, structural performance, and strength.
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Fast Lead TimeXinCheng processes your aircraft parts order within days, reducing product cycle time considerably. We deliver fast due to our combination of one-stop services as well as technical expertise.
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24/7 Engineering SupportYou are guaranteed 24/7 engineering support when you choose us for your aerospace parts machining. Our qualified engineers could offer assistance with part design ideas, material selection, and available surface finishes.
Major Solutions Provided for Aerospace Design Development
We provide various solutions for your aerospace parts design and product development to ensure products manufactured at XinCheng stand out.
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Aerospace PrototypingPrototyping is one of the first stages of product development. Material selection and design testing are done at this stage. At XinCheng, we detailed consider your design files and product requirements when making your aerospace prototypes.
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Engineering Validation and Testing (EVT)At this stage of production, functional aerospace prototypes are produced repeatedly and quickly to ensure the product meets standard performance requirements. XinCheng offers you EVT, which makes it easier for you to identify and avoid design risks.
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Design Validation and Testing (DVT)Part performance, appearance, and validation are carried out at this production stage. Additionally, the choice of material and finishing options are also made. The primary purpose of this production stage is to give you a final feel of the aerospace part using your chosen material and surface finish.
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Production Validation and Testing (PVT)This stage involves preparing your design for full-scale production and advanced quality control. We also work with you closely, offering you feedback on all the production processes, thus hastening the time to market.
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Final ProductionIn this stage, we mass produce the developed aerospace products. At XinCheng, we ensure that all final products are of high quality.
Available Materials for Aerospace Applications
There are different materials for producing aerospace components. At XinCheng, we have materials at our disposal that meet the standards of the aerospace industry.
Aluminum Alloy
Aluminum alloy has excellent ductility, machinability, corrosion resistance, and stiffness. However, one attribute that makes it ideal for the aerospace industry is its lightweight and strength-to-weight ratio. Aluminum is ideal for making wing skins, fuselage skin, wing stringers, and other aerospace structural applications.
Titanium Alloy
In the aerospace industry, titanium has the potential to replace aluminum parts. This is due to their ability to resist heat and corrosion. It is also resistant to extreme temperatures and chemical degradation, making it ideal to withstand extreme conditions mid-air.
Titanium also has an excellent strength-to-weight ratio. It finds application in aircraft engines and airframes. It is also a good material for making aircraft fasting elements and gears for airplanes.
Stainless Steel
This is low-carbon steel with a minimum of 10% chromium by weight. Furthermore, stainless steel is strong and corrosion-resistant and it maintains its integrity at any temperature, making it ideal for use in the aerospace sector. Stainless steel has several beneficial properties and has applications in producing exhaust parts, critical aircraft joints, and landing components. It is available in many forms, including wires, bars, sheets, and plates.
Engineering Plastics
These are plastics with better mechanical and thermal properties than commodity plastics. They are high-performance synthetic resins with excellent heat resistance and durability. For instance, HDPE has excellent abrasion, flame resistance, and abrasion, which gives it application in the aerospace industry.
Carbon Fiber
Carbon fiber finds industry-wide acceptance due to its stiffness and strength. Carbon fiber also has impressive strength and corrosion resistance. It often finds application in the aerospace industry during the production of control surfaces, fuselage, and wing boxes.
Surface Finishes Options For Aerospace Prototypes and Parts
Surface treatments improve product or components’ aesthetic qualities. They also serve as protection against corrosion as well as wear and tear. Here are some surface finish options available for aerospace prototypes.
Name | Description | Materials | Texture | Color |
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Anodizing | It increases wear resistance, hardness, and corrosion resistance while also preserving the metal's surface. | Aluminum, Titanium, Magnesium | Smooth, Matte | Almost any color |
Powder Coating | A form of coating called a powder coat is applied as a dry, free-flowing powder. It is often applied and then heated or exposed to ultraviolet radiation to cure. | Steel, Aluminum, Stainless steel | Glossy finish | Black Pantone number and RAL code |
Electroplating | Functional, ornamental, or corrosion-related electroplating is all possible. | Stainless steel, Aluminum | Smooth, Glossy | N/A |
Polishing | The technique of polishing involves giving an object's surface a smooth, shining appearance through mechanical rubbing or chemical intervention. | Steel, Brass, Stainless steel, and Aluminum | Glossy | N/A |
Brushing | In brushing, abrasive belts are used to leave marks on the material's surface, usually for decorative reasons. | ABS, Aluminum, Stainless steel, Brass, and Steel | Satin | N/A |
How We Effectively Enhance the Progress of Your Aerospace Projects?
XinCheng is a trusted partner for aerospace development companies. Our outstanding capabilities help accelerate aerospace product development and speed products to market.
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Custom SolutionsComplex design? Not to worry, because at XinCheng, we design and manufacture high-quality aerospace components and parts of all complexities within the shortest time possible. We also consider your specifications and tolerance levels when producing your parts.
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Reduce Production CostCost is one major factor that impacts production. However, using our service from prototyping to mass production guarantees a reduction in production cost to a large extent. Additionally, you pay less when you order large volumes of the produced part.
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Several Quality Material OptionsRegarding material options, Xincheng offers a variety of materials, including 60+ plastic and metal materials. Also, there are various surface finish options to meet different requirements.
Applications of Aerospace Components and Parts
- Insulators and Isolators battery connectors
- External light housing
- Aerospace screws and fasteners
- Sector gears